Journal Of Metallurgical and Materials Engineering

Journal Of Metallurgical and Materials Engineering

Investigating the effect of red mud pretreatment by water on its activity in biodiesel production

Document Type : Original Articles

Authors
1 Department of Chemical Engineering, Esfarayen University of Technology, Esfarayen, Iran.
2 Chemical Engineering Department, Esfarayen University of Technology
Abstract
In this study, red mud obtained from Alumina Iran Company was pretreated by water leaching to become a suitable catalyst for the production of green biodiesel fuel. The red mud was characterized by XRF, XRD, FTIR, BET and FESEM analyses and its activity as a catalyst in the process of converting oleic acid to biodiesel was evaluated. The results showed that pretreatment significantly improves the physical and chemical properties, such that by removing surface ions such as sodium, metal oxides such as iron, silica and aluminum occupy a larger share of the catalyst and can improve the catalyst activity. Also, the surface area of ​​the sample has almost doubled, which can have a direct impact on the catalyst activity of the pretreated red mud. In addition, the average pore size also decreased, indicating the opening of small pores filled with excess ions, all of which have a direct effect on the activity of the catalyst. In a way, the study of the activity of the sample in the esterification reaction showed that with the pretreatment of red mud, the conversion rate of oleic acid to biodiesel increased from 62.7% to 74.6%. According to the results of the study, red mud can be a suitable and attractive option for use as a catalyst in chemical processes after improving its properties.
Keywords
Subjects

  1. Maheshwari, M. B. Haider, M. Yusuf, J. J. Klemeš, A. Bokhari, M. Beg, et al., "A review on latest trends in cleaner biodiesel production: Role of feedstock, production methods, and catalysts," Journal of Cleaner Production, vol. 355, p. 131588, 2022. https://doi.org/10.1016/j.jclepro.2022.131588
  2. Malik, S. C. Capareda, B. R. Kamboj, S. Malik, K. Singh, S. Arya, et al., "Biofuels Production: A Review on Sustainable Alternatives to Traditional Fuels and Energy Sources," Fuels, vol. 5, pp. 157-175, 2024. https://doi.org/10.3390/fuels5020010
  3. M. Y. Kosuru, Y. Delhiwala, P. B. Koorla, and M. Mekala, "A review on the biodiesel production: Selection of catalyst, Pre-treatment, Post treatment methods," Green Technologies and Sustainability, p. 100061, 2023. https://doi.org/10.1016/j.grets.2023.100061
  4. Bekhradinassab, M. Haghighi, and M. Shabani, "A review on acidic metal oxide-based materials towards heterogeneous catalytic biodiesel production via esterification process," Fuel, vol. 379, p. 132986, 2025. https://doi.org/10.1016/j.fuel.2024.132986
  5. Hazrat, M. Rasul, M. Khan, M. Mofijur, S. Ahmed, H. C. Ong, et al., "Techniques to improve the stability of biodiesel: a review," Environmental Chemistry Letters, vol. 19, pp. 2209-2236, 2021. https://doi.org/10.1007/s10311-020-01166-8
  6. Varma, O. Jyoti, and B. and Kandasubramanian, "Biodiesel from fats: Fatty acid feedstock as a circular economy solution," International Journal of Green Energy, vol. 21, pp. 2530-2550, 2024. https://doi.org/10.1080/15435075.2024.2319219
  7. Srikumar, Y. H. Tan, J. Kansedo, I. S. Tan, N. M. Mubarak, M. L. Ibrahim, et al., "A review on the environmental life cycle assessment of biodiesel production: Selection of catalyst and oil feedstock," Biomass and Bioenergy, vol. 185, p. 107239, 2024. https://doi.org/10.1016/j.biombioe.2024.107239
  8. Praveena, L. J. Martin, J. Matijošius, F. Aloui, A. Pugazhendhi, and E. G. Varuvel, "A systematic review on biofuel production and utilization from algae and waste feedstocks– a circular economy approach," Renewable and Sustainable Energy Reviews, vol. 192, p. 114178, 2024. https://doi.org/10.1016/j.rser.2023.114178
  9. Xia, J. Tao, Y. Zhao, Y. Men, C. Chen, Y. Hu, et al., "Application of waste derived magnetic acid-base bifunctional CoFe/biochar/CaO as an efficient catalyst for biodiesel production from waste cooking oil," Chemosphere, vol. 350, p. 141104, 2024. https://doi.org/10.1016/j.chemosphere.2023.141104
  10. Riaz, S. Iqrash, J. Farrukh, A.-M. A. a. H., A. Parveen, S. Sumeer, et al., "A review on catalysts of biodiesel (methyl esters) production," Catalysis Reviews, vol. 66, pp. 1084-1136, 2024. https://doi.org/10.1080/01614940.2022.2108197
  11. Ghosh, M. Patra, and G. Halder, "Current advances and future outlook of heterogeneous catalytic transesterification towards biodiesel production from waste cooking oil," Sustainable Energy & Fuels, vol. 8, pp. 1105-1152, 2024. https://doi.org/10.1039/D3SE01564E
  12. A. Mawlid, H. H. Abdelhady, M. G. Abd El-Moghny, A. Hamada, F. Abdelnaby, M. Kased, et al., "Clean approach for catalytic biodiesel production from waste frying oil utilizing K2CO3/Orange peel derived hydrochar via RSM Optimization," Journal of Cleaner Production, vol. 442, p. 140947, 2024. https://doi.org/10.1016/j.jclepro.2024.140947
  13. Liu, R. Xin, C. Li, C. Xu, and J. Yang, "Application of red mud as a basic catalyst for biodiesel production," Journal of Environmental Sciences, vol. 25, pp. 823-829, 2013. https://doi.org/10.1016/S1001-0742(12)60067-9
  14. Yang, P. Xiao, M. Wen, T. Liu, J. Yang, S. Dai, et al., "A review on the modified red mud for biomass catalytic pyrolysis: Preparation, mechanisms and perspectives," Journal of Analytical and Applied Pyrolysis, vol. 178, p. 106430, 2024. https://doi.org/10.1016/j.jaap.2024.106430
  15. Nganda, P. Srivastava, B. Y. Lamba, A. Pandey, and M. Kumar, "Advances in the fabrication, modification, and performance of biochar, red mud, calcium oxide, and bentonite catalysts in waste-to-fuel conversion," Environmental Research, p. 116284, 2023. https://doi.org/10.1016/j.envres.2023.116284
  16. Hidayat, G. K. Roziq, F. Muhammad, W. Kurniawan, and H. Hinode, "Biodiesel Synthesis from Used Cooking Oil Using Red Mud as Heterogeneous Catalyst," in Materials Science Forum, 2020, pp. 144-149. https://doi.org/10.4028/www.scientific.net/MSF.991.144
  17. Wang, J. Chen, X. Li, X. Yang, Y. Wu, S. Li, et al., "Calcination temperature induced structural change of red mud and its enhanced catalytic performance for hydrocarbon-based biofuels production," Fuel Processing Technology, vol. 233, p. 107316, 2022. https://doi.org/10.1016/j.fuproc.2022.107316
  18. Das and K. Mohanty, "A review on advances in sustainable energy production through various catalytic processes by using catalysts derived from waste red mud," Renewable Energy, vol. 143, pp. 1791-1811, 2019. https://doi.org/10.1016/j.renene.2019.05.114
  19. A. Mawlid, H. H. Abdelhady, and M. S. El-Deab, "Recent Advances in Magnetic Nanoparticle-Based Heterogeneous Catalysts for Efficient Biodiesel Production: A Review," Energy & Fuels, vol. 38, pp. 20169-20195, 2024. https://doi.org/10.1016/j.envres.2023.116284
  20. O. Araujo, V. O. Santos, F. C. Ribeiro, J. d. S. Chaar, A. M. Pereira, N. P. Falcão, et al., "Magnetic acid catalyst produced from acai seeds and red mud for biofuel production," Energy Conversion and Management, vol. 228, p. 113636, 2021. https://doi.org/10.1016/j.enconman.2020.113636
  21. Chen, D. Wang, F. Luo, X. Yang, X. Li, S. Li, et al., "Selective production of alkanes and fatty alcohol via hydrodeoxygenation of palmitic acid over red mud-supported nickel catalysts," Fuel, vol. 314, p. 122780, 2022. https://doi.org/10.1016/j.fuel.2021.122780
  22. Choi, M. Kim, S. Kim, D. Lee, Y. F. Tsang, W.-K. Park, et al., "Fabrication of red mud-carbon composite from extremophilic microalgae and its utilisation in biodiesel production," Applied Energy, vol. 372, p. 123837, 2024. https://doi.org/10.1016/j.apenergy.2024.123837
  23. Liu, G. Wei, Y. Zhu, L. Zhang, and Z. He, "A clean route of biodiesel production using red mud-based potassium catalyst," Journal of Environmental Chemical Engineering, vol. 11, p. 111015, 2023. https://doi.org/10.1016/j.jece.2023.111015
  24. P. Ramdhani, E. Santoso, H. Holilah, R. E. Nugraha, H. Bahruji, S. Suprapto, et al., "Direct synthesis of Fe-aluminosilicates from red mud for catalytic deoxygenation of waste cooking oil," RSC advances, vol. 13, pp. 31989-31999, 2023. https://doi.org/10.1039/D3RA05910C
  25. Duan, Y. Wu, J. Zheng, X. Li, X. Lin, D. Wang, et al., "Enhancing catalytic performance of red mud for palmitic acid hydrodeoxygenation by acid pretreatment-induced structural modification," Fuel Processing Technology, vol. 248, p. 107839, 2023. https://doi.org/10.1016/j.fuproc.2023.107839
  26. Wang, D. Wang, J. Yu, Z. Chen, Y. Li, and S. Gao, "Role of alkali sodium on the catalytic performance of red mud during coal pyrolysis," Fuel Processing Technology, vol. 186, pp. 81-87, 2019. https://doi.org/10.1016/j.fuproc.2018.12.023
  27. Ryu, J. Lee, H. P. Reddy Kannapu, S.-H. Jang, Y. Kim, H. Jang, et al., "Acid-treated waste red mud as an efficient catalyst for catalytic fast copyrolysis of lignin and polyproylene and ozone-catalytic conversion of toluene," Environmental Research, vol. 191, p. 110149, 2020. https://doi.org/10.1016/j.envres.2020.110149
  28. H. Nayebzadeh and M. Hojjat, "Fabrication of SO42−/MO–Al2O3–ZrO2 (M = Ca, Mg, Sr, Ba) as Solid Acid–Base Nanocatalyst Used in Trans/Esterification Reaction," Waste and Biomass Valorization, 11, pp. 2027-2037, 2020. https://doi.org/10.1007/s12649-018-0526-0
  29. Hashemzehi, V. Pirouzfar, H. Nayebzadeh, and A. Alihosseini, "Application of response surface methodology to optimize high active Cu-Zn-Al mixed metal oxide fabricated via microwave-assisted solution combustion method," Advanced Powder Technology, 2020. https://doi.org/10.1016/j.apt.2020.01.010
  30. Senthil, K. Visagavel, C. G. Saravanan, and K. Rajendran, "Investigations of red mud as a catalyst in Mahua oil biodiesel production and its engine performance," Fuel Processing Technology, vol. 149, pp. 7-14, 2016. https://doi.org/10.1016/j.fuproc.2016.03.027
  31. Li, S. Niu, C. Lu, M. Liu, and M. Huo, "Transesterification catalyzed by industrial waste-Lime mud doped with potassium fluoride and the kinetic calculation," Energy Conversion and Management, vol. 86, pp. 1110-1117, 2014. https://doi.org/10.1016/j.enconman.2014.06.082
  32. Liu, J.-H. Doh, D. E. L. Ong, and F. L. Kiely, "Effect of thermal pretreatment on the reactivity of red mud valorized as aluminosilicate precursor for geopolymer production," Construction and Building Materials, vol. 445, p. 137943, 2024. https://doi.org/10.1016/j.conbuildmat.2024.137943
  33. Wang, N. Sun, H. Tang, and W. Sun, "A Review on Comprehensive Utilization of Red Mud and Prospect Analysis," Minerals, vol. 9, p. 362, 2019. https://doi.org/10.3390/min9060362
  34. Gheirati, M. Fathi, and A. Ahmadi, “The Study of Wear Behaviour of Alumina-Titania Composite Coating Produced by Plasma Spraying Technique” Journal of Metallurgical and Material Engineering, vol. 26, pp.37-50, 2015. https://doi.org/10.22067/ma.v26i2.30569 (in Persian)
  35. Yousefi, M. Haghighi, and B. Rahmani Vahid, "Role of glycine/nitrates ratio on structural and texture evolution of MgO-based nanocatalyst fabricated by hybrid microwave-impregnation method for biofuel production," Energy Conversion and Management, vol. 182, pp. 251-261, 2019. https://doi.org/10.1016/j.enconman.2018.12.067
  36. Hassanzadeh Tabrizi, ”Fabrication and characterization of Al2O3-Y2O3 based composite,” Journal of Metallurgical and Material Engineering, vol. 35, pp. 65-74, 2024. https://doi.org/10.22067/jmme.2024.83191.1115 (in Persian)
  37. Rahmanivahid, H. Ajamein, T. Zakizadeh, and H. Nayebzadeh, "Fabrication of super basic BaxMg(1-x)Fe2O4 magnetic spinel nanocatalyst toward biodiesel production," Materials Research Bulletin, vol. 165, pp. 112321, 2023. https://doi.org/10.1016/j.materresbull.2023.112321
  38. Nayebzadeh, H. Ajamein, T. Zakizadeh, and B. Rahmanivahid, "Preparation of mixed spinel catalyst support (CaxMg1-xAl2O4) reinforced by calcium oxide toward in the biodiesel production from vegetable oil," International Journal of Green Energy, vol. 21, pp. 745-756, 2023. https://doi.org/10.1080/15435075.2023.2214617
  39. Nooriha, S. Shoorvasi, S. Mollazadeh beidokhti, and A. Kianirashid, “Investigation of Aluminosilicate Crystallization behavior in SiO2-Al2O3 System,” Journal of Metallurgical and Material Engineering, vol. 31,  pp. 122-134, 2020. https://doi.org/10.22067/ma.v31i1.65481 (in Persian)
  40. Ullah, T. A. Taha, A. M. Alenad, I. Uddin, A. Hayat, A. Hayat, et al., "Platinum-alumina modified SO42−-ZrO2/Al2O3 based bifunctional catalyst for significantly improved n-butane isomerization performance," Surfaces and Interfaces, vol. 25, p. 101227, 2021. https://doi.org/10.1016/j.surfin.2021.101227
  41. Samak, H. Zohdi-Fasaei, M. Zakeri, F. Pordeli, and M. Ghofran Pakdel, "Optimizing the Structure of Spherical γ-Alumina Granules Prepared by Oil Drop Method," Iranian Chemical Engineering Journal, vol. 21, pp. 79-88, 2023.
  42. Boonphayak, S. Khansumled, and C. Yatongchai, "Synthesis of CaO-SiO2 catalyst from lime mud and kaolin residue for biodiesel production," Materials Letters, vol. 283, p. 128759, 2021. https://doi.org/10.1016/j.matlet.2020.128759
  43. Ebrahiminezhad, and R. Karimzadeh, “Investigation of the Effect of Boron Promoter on Structural Properties of NiMo Nanocatalyst supported on Red Mud synthesized by Impregnation Method for Hydrocracking and Hydrodesulfurization of Oil Cuts,” Fuel and Combustion, vol. 12, pp. 97-117, 2019. https://doi.org/10.22034/jfnc.2019.90951 (in Persian)
  44. O. Araujo, V. O. Santos, F. C. P. Ribeiro, J. d. S. Chaar, A. M. Pereira, N. P. S. Falcão, et al., "Magnetic acid catalyst produced from acai seeds and red mud for biofuel production," Energy Conversion and Management, vol. 228, p. 113636, 2021. https://doi.org/10.1016/j.enconman.2020.113636

 

Send comment about this article
Enter Name.
Enter a valid email address.
Enter a vaid affiliation.
Enter comments (At leaset 10 words)
CAPTCHA Image
Enter Security Code Correctly.