Investigating Mechanical Behavior of Al A356-B4C / TiB2 Composite Produced by Stir Casting

Document Type : Original Articles

Authors

University Complex of Materials and Manufacturing Technologies, Malek Ashtar University of Technology (MUT), Tehran, Tehran, Iran

Abstract

This study investigated the effect of adding boron carbide microparticles (B4C) and titanium diboride nanoparticles (TiB2) on the microstructure, tensile strength, and hardness of A356 aluminum composite. In so doing, 2.5, 5, and 7.5 vol.% B4C reinforcements and 2.5 vol.% TiB2 reinforcement were added to the field by stir casting at 1000 °C using in situ process. The TiB2 nanoparticles were processed in situ by cryolite precursors (Na3AlF6), titanium oxide (TiO2), and potassium tetrafluoroborate (KBF4) in aluminum melt, and B4C microparticles were added directly into the melt. X-ray diffraction (XRD), optical microscope (OM), and scanning electron microscope (SEM) were used to investigate the microstructure and failure mechanism of the samples. Also, hardness and tensile tests were carried out to test mechanical properties. The results showed that addition of B4C first decreased and then increased the ultimate tensile strength compared to the sample without reinforcement. Moreover, the highest value of tensile strength was for the sample containing 2.5 vol.% of B4C and 2.5 vol.% TiB2, which showed a 235% improvement compared to the sample without an amplifier. However, the tensile strength of the sample containing 2.5 vol.% of B4C was reduced by 35% compared to the sample without reinforcement. The results of the hardness test showed a drop in properties of the samples containing 2.5% of B4C reinforcement. the highest value of tensile strength was for the sample containing 2.5 vol.% of B4C and 2.5 vol.% TiB2, which showed a 33% improvement compared to the sample without reinforcement.

Keywords

Main Subjects


  1. Alizadeh, A. and Abdollahi, M., "Investigation on the microstructure and tensile properties of Al5083-TiB2 nanocomposites produced by stir casting method", Journal of Advanced Materials and Technologies (JAMT), (2020).
  2. Arpatappeh, F. A., Azghan, M. A. and Eslami-Farsani, R., "The effect of stacking sequence of basalt and Kevlar fibers on the Charpy impact behavior of hybrid composites and fiber metal laminates", Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, Vol. 234, pp. 3270-3279, 2020.
  3. Kaczmar, J., Pietrzak, K. amd Włosiński, W, The production and application of metal matrix composite materials. Journal of materials processing technology , 106, pp. 58-67, (2000).
  4. Rawal S.P., "Metal-matrix composites for space applications", Journal of The Minerals, Metals & Materials Society, 53,pp.14-17, (2001).
  5. Hosseini Abbandanak, S.N and Abdollahi, M., "Effect of graphene on the interfacial and mechanical properties of hybrid glass/Kevlar fiber metal laminates", Journal of Industrial Textiles, (2020).
  6. Mazahery, A. and Shabani M.O, "Characterization of cast A356 alloy reinforced with nano SiC composites", Transactions of Nonferrous Metals Society of China, 22, pp. 275-280, (2012).
  7. Ibrahim, I., Mohamed, F. and Lavernia, E., "Particulate reinforced metal matrix composites a review", Journal of materials science, Vol. 26, pp. 1137-1156, (1991).
  8. Kennedy, A., Karantzalis, A. and Wyatt, S., "The microstructure and mechanical properties of TiC and TiB2-reinforced cast metal matrix composites", Journal of Materials Science, Vol 34, pp. 933-940, (1999).
  9. Xin-min, M., Rui-Juan, X., Hao, W. and Wei-min, W., "Electronic structure and chemical bond of titanium diboride", Journal of Wuhan University of Technology-Mater, Vol. 18, pp.11-14, (2003).
  10. Wang, Y., Fang, C., Zhou, , Hashimoto, T., Zhou, X., Ramasse, Q. and Fan, Z., "Mechanism for Zr poisoning of Al-Ti-B based grain refiners", Acta materialia, Vol. 164, pp. 428-439, (2013).
  11. Ghasali, E., "Preparation of mullite/B4C composites: a comparative study on the effect of heating methods", Ceramics International, Vol. 44, pp. 18743-18751, (2018).
  12. Topcu, I., "Processing and mechanical properties of B4C reinforced Al matrix composites", Journal of Alloys and Compounds, 482, pp. 516-521, (2019).
  13. Souri, A., shanaghi, A., "Talezari A Effect of etching process of SiC particles on microstructure and mechanical properties of electromagnetic stir casting process of A357−SiC nanocomposite", Advanced Ceramics Progress, (2019).
  14. Hedayatian, M., Vahedi, Kh., Nezamabadi, A.R. and Momeni, A., "Effect of graphene oxide reinforcement on the ballistic properties of Al6061- nanocomposites", Journal of Science and Technology of Composites, Vol. 6, pp. 401-410, (2019).
  15. Wang, Y., Fang, C., Zhou, L., Hashimoto, T., Zhou, X., Ramasse, Q. and Fan, Z., "Mechanism for Zr poisoning of Al-Ti-B based grain refiners", Acta materialia, Vol. 164, pp. 428-439, (2019).
  16. Chen, Z., Wang, T., Zheng, Y., Zhao, Y., Kang, H. and Gao, L., "Development of TiB2 reinforced aluminum foundry alloy based in situ composites–Part I: An improved halide salt route to fabricate Al–5 wt% TiB2 master composite", Materials Science and Engineering, Vol. 605, pp. 301-309, (2014).
  17. Suresh, S., Shenbag, N., Moorthi, V., "Aluminium-titanium diboride (Al-TiB2) metal matrix composites: challenges and opportunities", Procedia Engineering, 38, pp. 89-97 , (2012).
  18. ASTM E8/E8M, "Standard test method for tension testing of metallic materials, Annual Book of ASTM Standards", ASTM International, West Conshohocken, PA, (2015).
  19. [19] Harichandran, R., Selvakumar, N., "Effect of nano/micro B4C particles on the mechanical properties of aluminium metal matrix composites fabricated by ultrasonic cavitation-assisted solidification process", Archives of Civil and Mechanical Engineering, 16, pp.147-158 , (2016).
  20. Singh, G., Singh, H., Singh, K., Vardhan, S. and Mohan, S., "Mechanical characterizations of the fabricated AA 6061 based composites reinforced with B4C particulates", Materials Today: Proceedings, (2022).
  21. Sathiyaraj, S., Senthilkumar, A., Ameen, P. M., Sundar, R. and Saseendran, V., "Experimental investigations on mechanical properties of Al-B4C metal matrix composites", Materials Today: Proceedings, Vol. 45, pp. 6372-6376, (2021).
  22. Bhowmik, A., Dey, D. and Biswas, A., "Comparative study of microstructure, physical and mechanical characterization of SiC/TiB2 reinforced aluminium matrix composite", Silicon, Vol. 13, pp. 2003-2010, (2021).

 

 

 

CAPTCHA Image