تحلیل حرارتی و فازی فرآیند خود احتراقی آلومینوترمیک در سیستم Al-Fe2O3-Cr2O3-NiO

نوع مقاله : علمی و پژوهشی

نویسندگان

1 بخش مهندسی مواد و متالورژی، دانشکده معدن و متالورژی، دانشگاه یزد

2 دانشگاه فنی و حرفه ای میبد

چکیده

روش سنتز احتراقی خود پیشرونده­ی دما بالا به خصوص برای سیستم‌های آلومینوترمیک یک روش نوین برای ساخت انواع ترکیبات بین فلزی، سرامیک ها و کامپوزیت­ها با نقطه­ی ذوب و سختی بالا در مقیاس تحقیقاتی و نیمه صنعتی است. در این مطالعه نمونه مخلوط های پودری همگن سازی شده به نسبت مورد نظر در سیستم‌های آلومینوترمیک  Al-Fe2O3، Al-Cr2O3، َAl-Cr2O3-Si، Al-Fe2O3-Cr2O3-NiO و Fe2O3-NiO مورد آزمون آنالیز حرارتی قرار گرفته و سپس تجزیه و تحلیل ترکیب فازی (تفرق اشعه ایکس) نمونه و مقایسه آنها با یکدیگر انجام گرفته است. نتایج نشان می‌دهد که وارد کردن آلومینیم در مخلوط اولیه آلومینوترمیک اضافه بر مقدار استوکیومتری باعث تشکیل ترکیبات بین­فلزی آلومیناید آهن و آلومیناید کروم به‌عنوان فازهای ثانویه در پوشش کامپوزیتی می­شود. علاوه براین با حضور سیلیسیم در مخلوط اولیه آلومینوترمیک ترکیبات سیلیساید کروم به جای آلومیناید کروم تشکیل می‌شود. در سیستم Al-Fe2O3-Cr2O3-NiO فاز فلزی فولاد ضدزنگ با ترکیب Fe0.7Cr0.19Ni0.11 و فاز سرامیکی Al2O3 شکل می‌گیرند. در صورتی که فقط اکسید نیکل و اکسید آهن در مخلوط پودری اولیه وجود داشته باشند فریت نیکل شکل می‌گیرد.

کلیدواژه‌ها

موضوعات


عنوان مقاله [English]

Thermal and phase analysis of aluminothermic self-propagation process in Al-Fe2O3-Cr2O3-NiO system

نویسندگان [English]

  • Saeed Soltani 1
  • mahdi kalantar 1
  • mohmmadreza Pahlavanshamesi 2
1 Department of Mining and Metallurgical Engineering, Yazd University, Yazd, Iran.
2 Technical university of Meybod
چکیده [English]

The high temperature self-progressive combustion synthesis method, especially for aluminothermic systems, is a new method for making all kinds of intermetallic compounds, ceramics and composites with high melting point and hardness. In this study, first the homogenized powder mixtures in the desired ratio in alumino-thermic systems of Al-Fe2O3-Cr2O3-NiO is subjected in differential thermal analysis process and then, the phase composition (X-ray diffraction) of the thermal analyzed samples has been investigated. The obtained results indicate the formation of intermetallic compounds of iron and chromium aluminide as secondary phases with the presence of excess aluminum over the stoichiometric values in the thermally analyzed samples. In addition, with the presence of silicon in the aluminothermic mixtures, chromium silicide compounds are formed instead of chromium aluminide. For the Al-Fe2O3-Cr2O3-NiO system, the metallic phase of stainless steel with a ratio of Fe0.7Cr0.19Ni0.11 and the ceramic phase of Al2O3.are formed. For the Fe2O3- NiO system, only nickel ferrite is formed.

کلیدواژه‌ها [English]

  • Self-combustion synthesis process
  • Alumino-thermic system of Al-Fe2O3-Cr2O3-NiO
  • Thermal analysis
  • Phase analysis
  1. Tomoshige, A. Mumyama, T. Matsushita, “Production of TiB-TiN composites by combustion synthesis and their properties,” Journal of the American Ceramic Society, vol. 80, no. 3, pp. 761-764, 1997.
  2. N. Reddy, “Mechanics of laminated composite plates and shells,” Theory and Analysis, vol. 2, pp. 856, 1997.
  3. Lapin, S. Štambor, M. Pelachov, O. Bajana, “Fracture behavior of cast in-situ TiAl matrix composite reinforced with carbide particles,” Materials Science and Engineering: A., vol. 721, no. 1, pp. 1-7, 2018.
  4. G. Merzhanov, “Combustion processes for Synthesize Materials,” Journal of Materials Processing Technology, vol. 56, pp. 222-241, 1996.
  5. A. Munir, U. Anselmi-Tamburini, “Self-propagating high-temperature synthesis of hard materials,” Handbook of Ceramic Hard Materials. vol. 1, no. 1, pp. 322-373, 2000.
  6. U. Anselmi, F. Maglia, G. Spinolo, Z.A. Munir, “Combustion synthesis an effective tool for the synthesis of advanced materials,” Science and Technology: Chimica &Industria. vol. 1, no. 1, pp. 1-10, 2000.
  7. Yang, H. Guo, D. Mo, S. Qu, X. Li, W. Zhang, L. Zhang, “Bulk TiB2-based ceramic composites with improved mechanical property using Fe–Ni–Ti–Al as a sintering aid, Materials,” vol. 7, no. 10, pp. 7105-7117, 2014.
  8. Mukhopadhyay, T.Venkateswaran, B. Basu, “Spark plasma sintering and mechanical properties a case study with TiB2,” Scripta Materialia, vol. 69, no. 2, pp. 159-164, 2013.
  9. Turan, F.C. Sahin, G. Goller, O. Yucel, “Spark plasma sintering of monolithic TiB2 ceramics,” Journal of Ceramic Processing Research, vol. 15, no. 6, pp. 464-468, 2014.
  10. İ. Terzioğlu, S. Acar, M. Elmadağlı, J. Hennicke, O. Ö. Balc, M. Somer, “Production of TiB2 by SHS and HCl leaching at different temperatures: Characterization and investigation of sintering behavior by SPS,” Ceramics International, vol. 43, no. 2, pp. 2039-2045, 2017.
  11. Hungria, T. Galy, A. Castro, “Spark plasma sintering as a usful technique to the nanostructuration of piezo-ferroelectric materials,” Advanced Engineering Materials, vol. 11, no. 8, pp. 615-631, 2009.
  12. D. Ovali, M. Lütfi, “Investigation of mechanochemical synthesized tungsten silicides from WO3, SiO2 and Mg blends,” Solid State Phenomena, vol. 257, no. 1, pp. 47-51, 2017.
  13. Ebadzadeh, M. E. Ebrahimi, M. Zoriah Sayedi, Eds., Carbidha, Danesh Pouyan Javan Institute, 1385 (In persian).
  14. S. Marashi, J. Vahdati Khaki, “The effect of aluminothermic reaction on the progress of carbothermic reaction in simultaneous mechanochemical reduction of CuO and ZnO,” Journal of Alloys and Compounds, vol. 482, no. 1, pp. 525-527, 2009.
  15. pzechki, M. Rajabi, S. M. Rabiei, G. Khayati, “The effect of alumina as a diluent on the combustion synthesis of Al2O3–ZrB2 composite,”Advanced Materials in Engineering, vol. 34, no. 4, pp. 1-8, 2016.
  16. Ö. Balcı, “Carbothermal production of ZrB2–ZrO2 ceramic powders from ZrO2–B2O3/B system by high-energy ball milling and annealing assisted process,” Ceramics International, 38, no. 3, pp. 2201-2207, 2012.
  17. Prabhu, C. Suryanarayana, L. Ana, R. Vaidyanathan, “Synthesis and characterization of high volumeferaction Al–Al2O3 nanocomposite powders by high-energy milling,” Mater. Sci. Eng. A, vol. 425, pp. 192-200, 2006.
  18. O. Lai, L. Lu, W. Laing, “Formation of magnesium nanocomposite via mechanical milling,” Composite Structure, vol. 66, no. 3, pp. 301-304, 2004.
  19. S. Benjamin, M.J. Bamford, “Dispersion strengthened aluminum made bymechanical alloying,” Metal, Trans. A, vol. 8, no. 3, pp. 1301-1305, 1997.
  20. M. Ruiz-Navas, J.B. Fogagnolo, F. Velasco, L. Froyn, “One step production of aluminium matrix composite powders by mechanical alloying,” Comp. Part A., vol. 37, pp. 2114-2120, 2006.
  21. Suryanarayana, “Mechanical alloying and milling,” Prog., vol. 46, pp. 1-184, 2001.
  22. Mishra, S.K. Das, P.P. Rupa, V.A. Shcherbakov, “Effect of alumina diluent on the fabrication of in-situ Al2O3-Ti-ZrB2 composite by self propagating high temperature synthesis dynamic compaction,” Metallurgical and Materials Transactions B, vol. 37, no. 4, pp. 641-647, 2006.
  23. Roghani, S.A. Tayebifard, A. Kazemzadeh, L. Nikzad, “Phase and morphology studies of B4C-SiC nanocomposite powder synthesized by MASHS method in B2O3, Mg, C and Si system,” Advanced Powder Technology, vol. 26, no. 4, pp. 1116-1122, 2015.
  24. Nasiri Tabrizi, R. Ebrahimi Kahrizsangi, M. Bahrami Karkevandi, “Effect of excess boron oxide on the formation of tungsten boride nanocomposites by mechanically induced self-sustaining reaction,” Ceramics International, vol. 40, no. 9, pp. 14235-14246, 2014.
  25. M. Zebarjad, S.A. Sajjadi, “Dependency of physical and mechanical properties of mechanical alloyedAl- Al2O3 composite on milling time,” Mater. Design, vol. 28, pp. 2113-2120, 2007.
  26. C. Yi, J. J. Moore, “Review Self-Propagating High temperature combustion synthesis (SHS) of compacted materials,” Journal of Materials Science, vol. 25, pp. 1159-1168, 1990.
  27. A. Korchagin and N.Z. Lyakhov, “Self-Propagating High-Temperature Synthesis in Mechano activated Compositions,” Russian Journal of Physical Chemistry B, vol. 2, no. 1, pp. 77-82, 2008.
  28. A. Kochetov, N.F. Shkodich, and A.S. Rogachev, “Effect of some mechanical activation parameters on the SHS characteristics,” Bulletin of the Russian Academy of Sciences: Physics, vol. 72, no. 8, pp. 1059-1061, 2008.
  29. Feizabadi, J. Vahdati Khaki, “Fabrication of in situ Al2O3 reinforced nanostructure 304 stainless steel matrix composite by self-propagating high temperature synthesis process,” Materials and Design, vol. 84, pp. 325-330, 2015.
  30. S. Meng, S.P. Chen, F J. Zhao, H.X. Zhang, Z.A. Munir, “Microstructure and mechanical properties of multilayer-lined composites pipes prepared by SHS centrifugal-thermit process,” Mat. Sci and Eng. A., vol. 456, pp. 332-336, 2007.
  31. Sharifitabar, M. J. Vahdati Khaki, M. Haddad Sabzevar, “Effects of Fe additions on self propagating high temperature synthesis characteristics of TiO2–Al–C–Fe system,” Int. J. Self-Propag. High-Temp. Synth. vol. 47, pp. 93-101, 2014.
  32. Xinghui, Y. Jingkun, “Phase and structure formation mechanisms of SHS synthesized composite coatings,” Ceramics International, vol. 44, no. 7, pp. 8012-8017, 2018.
  33. Karczewski, S. Jozwiak, M. Chojnacki, “The influence of different additives on the kinetics of self-propagating high-temperature synthesis during the sintering process of Fe and Al elemental powders,” Intermetallics, vol. 18, pp. 1402-1404, 2010.
  34. H. Hou, J. K. Yu, M. K. Sheng, “Study on the preparation of the ceramic composite-lined steel pipe with the SHS reaction system of Al-Fe2O3-Cr2O3,” Ceram. Int., vol. 43, pp. 11078-11082, 2017.
  35. Wenjun, Y. Sheng, L. Hoyi, “Microstructure and mechanical properties of stainless steel produced by centrifugal-SHS process,” Journal of Materials Processing Technology, vol. 137, pp. 1-4, 2003.
  36. Mohammadkhani, E. Jajarmi, H. Nasiri, J. Vahdati-Khaki, M. Haddad-Sabzevar, “Applying FeAl coating on the low carbon steel substrate through self-propagation high temperature synthesis (SHS) process,” Surface & Coatings Technology, vol. 286, pp 383–387, 2016.
  37. L. Yeh., J.Z. Lin, “Combustion synthesis of Cr-Al and Cr-Si intermetallics with Al2O3 aditions from Cr2O3-Al and Cr2O3-Al-Si reaction systems,” Intermetallics, vol. 33, pp 126–133, 2013
  38. Xi, S. Yin, S. Guo., H. Lai, “Stainless steel lined composite steel pipe prepared by centrifugal-SHS process,” J. of Mat. Sci., vol. 35, pp 45-48, 2000.
  39. Chen, J. Yang., S. Guo., C. Chu, G. Qiao and C. Bao, “Porous nano-Al2O3/Fe-Cr-Ni composites fabricated by pressure less reactive sintering,” Mat. Chem. and Phy., vol. 128, no. 1-2, pp. 24-27, 2011.
CAPTCHA Image