بررسی خواص سایشی پوشش‌های کامپوزیتی MoS2/Ni ایجاد شده روی فولاد به روش کندوپاش مغناطیسی

نوع مقاله : علمی و پژوهشی

نویسندگان

1 شهید باهنر کرمان

2 تهران

چکیده

در این پژوهش پوشش­های MoS2/Ni به روش کندوپاش مغناطیسی جریان مستقیم، روی فولاد اعمال شد. نسبت MoS2/Ni در پوشش­ها با استفاده از پراکنش ماده هدف‌هایی با نسبت های متفاوتی از نیکل کنترل گردید. پوشش‌ها با استفاده از پراش پرتوایکس (XRD)، میکروسکوپ الکترونی روبشی (SEM)، طیف‌سنجی پراش انرژی پرتوایکس (EDX) و آزمون­های  نانو فرورونده و نانوخراشنده مشخصه یابی شدند. رفتار سایشی پوشش با استفاده از آزمون پین روی دیسک در دمای محیط ارزیابی گردید. نتایج نشان داد که ضخامت و سختی پوشش‌ها به ترتیبµm  6-4 و HV 1300-850 بود. میزان کریستالی ساختار با افزایش میزان نیکل کاهش می‌یابد. حضور نیکل در پوشش MoSx باعث بهبود چسبندگی و افزایش سختی پوشش می‌گردد. مقدار مناسب افزودن نیکل به MoSx برای ایجاد بهترین خواص سایشی پوشش (کمترین مقادیر ضریب اصطکاک و نرخ سایش) 14 درصد اتمی تعیین گردید. سایش ورقه‌ای و تریبوشیمی به‌عنوان مهم‌ترین مکانیزم­های حاکم در سایش پوشش تعیین شد.

کلیدواژه‌ها


عنوان مقاله [English]

Investigation of the Tribological Properties of MoS2/Ni Composite Coatings Produced by Magnetron Sputtering

نویسندگان [English]

  • Mehdi Akbarzadeh 1
  • Morteza Zandrahimi 1
  • Ehsan Moradpur 2
1 Department of Metallurgy and Materials science, Faculty of Engineering,
2 tehran
چکیده [English]

In this study Ni-MoS2 composite coatings were deposited onto steel substrates by direct-current magnetron sputtering. The MoS2/Ni ratio in the coatings was controlled by sputtering the composite targets. The coatings were characterized X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDX), and nano-indentation and nano-scratch testes. The tribological behavior of the coatings were investigated using the pin-on-disc test at room temperature. The results showed that the thickness, and the hardness of the coatings were 4-6 µm and 850-1300 HV, respectively. The degree of crystallization of the composite coatings increased with increasing Nickel contents. The incorporation of Nickel to MoS2 coatings resulted in a considerable improvement of coating adhesion and hardness. The optimum doping level for Ni-MoSx coatings to show the best tribological properties,) the lowest friction coefficient and wear rate (was 14 atomic percent. The main wear mechanism of coating were delamination and tribochemical.

کلیدواژه‌ها [English]

  • Keywords: Molybdenum disulfide
  • Solid lubricant
  • Physical vapor deposition. Wear behavior
  • Friction coefficient
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